Client Overview
The client is one of India’s leading third-party logistics (3PL) providers, specializing in end-to-end supply chain solutions for major e-commerce, retail, and FMCG brands. With a nationwide network of fulfillment centers and a focus on speed, accuracy, and scalability, the client handles high daily shipment volumes across multiple categories.
Challenge
As a high-volume logistics provider supporting leading e-commerce and retail brands, the client faced increasing pressure to improve packing line efficiency and accuracy. Their existing semi-manual process involved multiple operators performing barcode scanning, weighing, labeling, and strapping – each step adding time, potential for error, and labor cost.
Mislabeling, inconsistent strapping, and throughput limitations were affecting order turnaround times and overall operational scalability. The client needed a solution that would standardize the process and reduce manual touchpoints.
Solution
To address these challenges, we implemented a fully automated Unit Load Packing Line designed to streamline end-of-line operations. The solution features automated barcode scanning, precision weighing, print & apply labeling, and dual-pass strapping to ensure consistent packaging quality. Custom-configured conveyors and guiding mechanisms ensure accurate box positioning and orientation throughout the process. With minimal operator involvement limited to box placement and pickup, the system delivers consistent performance, reduces labor dependency and supports higher throughput while maintaining data accuracy and traceability across every shipment.
