Optimizing Vertical Material Handling with Vertical Reciprocating Conveyor

Industry:

Food, Grocery and Beverages

Process:

Putaway & Storage

Solution:

Z-type Vertical Reciprocating Conveyor

Use Cases:

Multi-floor material movement

Client Overview

The client is a leading e-commerce company managing high volumes of order fulfillment through a multi-tiered warehouse setup. With a growing product catalog and increasing order volume, the company requires a material handling solution capable of efficiently moving goods between mezzanine floors. The client needed a solution that would improve throughput, reduce manual handling, and optimize space utilization in their busy fulfillment center.

Challenge

The client’s existing material handling system involved time-consuming manual labor to transfer goods between different levels of their warehouse. This not only led to delays in order processing but also created safety concerns due to frequent use of trolleys and forklifts on busy warehouse floors. The warehouse lacked an efficient and scalable solution for fast vertical material transfer, leading to operational bottlenecks, particularly during peak periods. The challenge was to design a system that could handle large volumes of goods efficiently, safely, and in a compact footprint.

Solution

In response to these challenges, we delivered a Made-in-India Vertical Reciprocating Conveyor (VRC), developed, designed and manufactured entirely in-house by NIDO Automation.

By implementing the VRC, the client experienced a transformation in their material handling process, improving operational efficiency and significantly reducing the risk of accidents from manual handling.

Implementation Results

0%
Reduction in manual handling between floors
0x
Increase in order processing speed
0%
Space savings due to the compact Z-type design
0kg
Load handling capacity between floors

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