Client Overview
The client operates a fast-paced warehouse where speed, space efficiency, and safe product flow are critical. With increasing order volumes and limited vertical space, the client needed a compact and reliable solution for moving totes between floors.
Challenge
- Limited floor space in a multi-level warehouse
- Need for smooth, damage-free movement of totes
- Manual transfer between levels was inefficient and time-consuming
- Increasing fulfillment pressure due to growing daily order volumes
Solution
We supplied a Gravity Spiral Conveyor designed specifically to handle plastic totes with precision and safety. Key features included:
- Spiral configuration for vertical movement with minimal footprint
- Controlled descent using gravity, requiring no power
- Smooth rollers designed to protect totes from damage
- Durable structure to support 24/7 operations
Implementation Results
- Freed up valuable floor space
- Eliminated need for manual tote transfer between floors
- Improved overall order flow and dispatch time
- Reduced energy consumption with gravity-based design