Project Description

Bajaj Auto Limited is an Indian global two-wheeler and three-wheeler manufacturing company manufacturing motorcycles, scooters and auto rickshaws. Located in Pune, Maharashtra, with plants in Chakan (Pune), Waluj (near Aurangabad) and Pantnagar in Uttarakhand, Bajaj Auto is
the world’s third-largest manufacturer of motorcycles and the second-largest in India. It is the world’s largest three-wheeler manufacturer.

THE PROBLEM:

The Bajaj plant located at Bajaj Nagar, Waluj is the 2nd plant with production capacity of 0.86 million / year products manufactured here are Kristal, XCD, Platina & commercial GC series. They dispatch thousands of packages with automotive spare parts to their different manufacturing
depots, distributors and dealers. The operators in the plant were spending a cosiderable amount of time checking the packages, identifying the information and then sending them to the correct container. Due to manual errors, it was difficult for them to maintain tight and accurate control of their inventory. They were looking for a solution which would help them to automatically check the identification information on the packages and to route them to the right container.

THE SOLUTION:

Online barcode scanning with verification system

We came up with a customized solution which will automate their container loading unloading process with a tight and accurate verification system. The package moving on a belt conveyor will be scanned by the attached camera and the barcode data is sent to the Bajaj’s cloud based SAP system. After verifying the barcode information, the SAP system sends signal whether to accept or reject the package into the container.

The approved packages are then transfered to the container through our 3-stage Telescopic Belt Conveyor.

Download Case Study